Standard & Custom Spur Gear Racks
Introduction
Gear rack is a bar with teeth used to engage a gear, bevel gear, or worm gear
I.CH Motion has the fully self-developed reducer pinion combination ensures the perfect technical fit of rack and pinion transmission.
The integrated reducer pinion combination ensures the perfect technical fit of the rack and pinion drive. With its precise gear transmission, many solutions can provide high-level power and load capacity.
Rack and gear matched together
Mould from M0.5 to M2
Standard and special rack
C45 steel
Hear treatment
Different painting
Key Characteristics of Gear Rack
As we all know, the longer the rack, the more difficult it is to control deformation. For the rack with a length of more than 800mm, if the straightness is to be kept within 0.1mm, the rack blank can only be achieved after several times of stress relief, and the process is relatively complex. We can also maintain the straightness through special processing methods, such as electric discharge (wire cutting), so as to avoid the cumulative error caused by gear grinding.
Gear Racks Application
- A gear rack is a straight or curved row of gear teeth that mesh with the teeth of a pinion gear.
- It is a linear or straight-toothed gear, essentially a gear cut into a straight, flat surface.
- The motion of the rack is linear (straight-line) and is typically used to translate rotary motion into linear motion or vice versa.
- Gear racks are commonly used in applications such as CNC (Computer Numerical Control) machines, linear actuators, and in some steering systems.
Gear Rack and Pinion Gears
A gear rack and pinion system is a fundamental mechanical arrangement that converts rotational motion to linear motion and vice versa. It finds widespread use in various industries due to its efficiency, precision, and versatility.
I.CH can provide one-stop automation services, including servo motor, precision gearboxes, pinions, and gear racks.
I.CH precision gearbox can pre-mounted the pinions, to match the gear rack working.
Drawing:
Specifications:
Mod. |
Hp |
HexS |
L |
500 |
1000 |
2000 |
Teeth No. |
Lr |
Weight(kg) |
Teeth NO. |
Lr |
Weight(kg) |
Teeth NO. |
Lr |
Weight(kg) |
1 |
14 |
15x15 |
159 |
449.51 |
0.82 |
318 |
999.02 |
1.5 |
636 |
1998.05 |
3.1 |
1.5 |
15.5 |
17x17 |
106 |
449.51 |
1 |
212 |
999.02 |
2 |
424 |
1998.05 |
4 |
2 |
18 |
20x20 |
80 |
502.65 |
1.4 |
159 |
999.02 |
2.7 |
318 |
1998.05 |
5.4 |
NOTE:
Tolerance on single pitch +/-20um
Tolerance on sum of pitches +/-30um on 500 mm
The quality grade of the toothing is from 8 to 9 at DIN 3962/63/67
Straight toothing
PROFESSIONAL MOTOR MANUFACTURER
Founded in 2006, I.CH is a professional Micro Metal Gear Motor factory over 16years. We have worked with over 50 countries' customers arround world. We have over 20 patents in gearbox field.
We focus on the development of planetary gearbox and matched different type of motors, such as DC brush motor, Brushless DC Motor, Stepper Motor and Servo Motor. Custom Service for micro gear motor with encoder and dual shaft in special specification, The light weight with high torque and low speed is widely used in a variety of industrial, home application and hobby appliance.
Factory Ability
As a major manufacturer of high-performance DC Gear motor, DC Planetary Geared motor, Planetary gear motor, Planetary Gearbox, Gear Wheel, Spur Gearbox. I.CHMOTION is a high-tech enterprise which professionally specialized in R&D and manufacture high precise gear box reducers. We provide total solution to customers including transmission gear box design, gear parts and molding design and manufacturer, parts mass production and assembly.
Advantages
1. Many years experience in manufacturing and designing DC motor gearbox;
2. Convenient & Friendly Customer Service;
3. Low Prices Direct From Factory Suppliers;
4. High Product Performance: Low noise, High efficiency, Long lifespan;
5. Small Orders Accepted;
-crate, carton or pallet;
-Shipping method: air shipping, sea shipping or express;
-Delivery time: 20-50 working days.
FAQ
Q: Can you make the Gearbox or Planetary Gearbox with custom specifications?
A: YES. We have strong R&D capability, also a great term of engineers, each of them have many work years experience.
Q: Do you provide the samples of DC Geared Motor?
A: YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
Q: What voltage can you supply?
A: 6V, 12V, 24V or we can customized voltage.
Q: Do you have the item in stock?
A: I am sorry we do not have the item in stock, All products are made with orders.
Q: Do you provide technology support?
A: YES. Our company have strong R&D capability, we can provide technology support if you need.
Q: How to select a suitable DC Gear Motor?
A: If you have Gear motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable Geared Motor per your request accordingly.
Q: Do you have customized service for your standard Planetary Gearbox Motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC, we can make it too.
Q: Can I have samples of Planetary Gearbox for testing first?
A: Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q: What is application of this 12mm Geared motor?
A: Electronic Lock Motor, Optic Equipment Motor, Micro Mechanism Motor
Q: What does the share bike motor mean?
A: It means this motor is going to be used for shared bicycle, like Ofo, Mobike in China.
Q: What is the 20mm DC Geared Motor going to used for?
A: The 20mm Geared Motor is one kind of small size DC Geared Motors, it can be used as Storage Box Motor, Ad Equipment Motor, Audio Equipment Motor, Electronic Game Machine Motor, please choose motor depends on application size.